EN 50264 Standard Wall Power & Control Cable

• BWROLL Standard Wall Single Core Unsheathed Cables 0.6/1 kV or 1.8/3 kV
  EN 50264-2-1 (FRL-SW-1SU, FRL-SW-3SU)

APPLICATION

• -Used as power and control cable for protected installations inside and outside of rail and transport vehicles, where handling andinstallation cost are an important factor.
• -Used in control, auxillary and main circuit wiring such as cable harnesses, switchboards and control panels, driver desks etc.

Construction :

• Conductor	Flexible tinned annealed copper wires, stranded as per HD 383 (IEC 60228) class 5
  Insulation	LSZH elastomeric compound as defined in EN 50264-1 (EI 101 to EI 104)

Electrical & Mechanical Properties :

• Nominal Voltage	0.6/1 kV or 1.8/3 kV
  Maximum Conductor Temperature	90°C ( fixed installation )
  Minimum Permissible Ambient Temperature	-25°C/-40°C ( fixed installation )
  Bending Radius	3 x Overall Diameter (D<12mm); 4 x Overall Diameter (D>12mm)

Chemical & Environmental Properties :

• EN 60684-2	No fluorine
  EN 50305; EN 60811-2-1	Resistance to mineral oil & fuel oil, acid & alkali
  EN 50305	Resistance to ozone

Fire Performance for rolling stock application :

• EN 50306-2	Hazard levels HL1, HL2/HL3, HL4
  DIN 5510-2	Protection level 1/2/3/4
  BS 6853	Interior use 1a, 1b, II; Exterior use 1a, 1b, II
  NF F 16-101	F0

Fire Performance for rolling stock application :

• EN 50265-2-1; IEC 60332-1-2; NF C 32-070 2.1 (C2)	Vertical flame propogation for a single insulated wire or cable
  EN 50266-2-4 + EN 50305; IEC 60332-3-24; NF C 32-070 2.2 (C1); VDE 0472 Teil 804	Vertical flame spread of vertically mounted bunched wires or cables
  EN 50268-2; IEC 61034-2; NF C 32-073 ;  NF C 20-902; NF F 16 101; VDE 0472 Teil 816	Low Smoke Emission
  EN 50267-2-1; IEC 60754-1; NF C 32-074;  NF C 20-454; VDE 0472 Teil 815	Halogen Free
  EN 50267-2-2/3; IEC 60754-2; NF C 32-074; NF C 20-453; VDE 0472 Teil 813	Low Corrosivity (Acidity & Conductivity)
  EN 50305; NF X 70-100; NF F 63 808; TM1-04; BS6853	Low Toxicity
  NF F 63 808; BS6853; NF F 16 101	Smoke index

 0.6/1 kV :

• Nominal Cross-Sectional Area	Conductor Diameter (a)	Min. Mean Thickness of Insulation	Overall Diameter		Weight	Maximum Conductor Resistance	Insulation Resistance
  			min	max		20ºC	20ºC	90ºC
  mm2	mm	mm	mm	mm	kg/km	Ω/km	MΩ x km	MΩ x km
  1.0	1.25	0.8	2.8	3.2	18	20	65	0.65
  1.5	1.5	0.8	3.0	3.5	20	13.7	55	0.55
  2.5	1.95	0.8	3.4	3.9	30	8.21	50	0.5
  4.0	2.5	0.8	3.9	4.6	50	5.09	40	0.4
  6.0	3.0	0.9	4.6	5.4	70	3.39	35	0.35
  10	3.9	1.1	5.8	6.8	130	1.95	30	0.3
  16	5.0	1.1	7.2	8.5	170	1.24	30	0.3
  25	6.4	1.3	8.6	10.0	260	0.795	30	0.3
  35	7.7	1.3	10.2	11.5	350	0.565	25	0.25
  50	9.2	1.5	11.6	13.5	500	0.393	25	0.25
  70	11.0	1.5	13.3	15.5	690	0.277	20	0.2
  95	12.5	1.6	14.9	17.4	910	0.210	20	0.2
  120	14.2	1.6	16.5	19.3	1120	0.164	20	0.2
  150	15.8	1.9	18.5	21.7	1430	0.132	15	0.15
  185	17.5	1.9	20.1	23.6	1720	0.108	15	0.15
  240	20.1	2.1	22.9	25.8	2290	0.0817	15	0.15
  300	22.5	2.2	25.4	29.7	2810	0.0654	10	0.1
  400	25.8	2.3	28.7	33.6	3690	0.0495	10	0.1

 1.8/3 kV :

• Nominal Cross-Sectional Area	Conductor Diameter (a)	Min. Mean Thickness of Insulation	Overall Diameter		Weight	Maximum Conductor Resistance	Insulation Resistance
  			min	max		20ºC	20ºC	90ºC
  mm2	mm	mm	mm	mm	kg/km	Ω/km	MΩ x km	MΩ x km
  1.5	1.5	2.5	6.2	7.3	70	13.70	120	1.2
  2.5	1.95	2.5	6.6	7.8	90	8.21	100	1.0
  4.0	2.5	2.5	7.1	8.4	110	5.09	90	0.9
  6.0	3.0	2.5	7.6	8.9	130	3.39	80	0.8
  10	3.9	2.5	8.4	9.9	190	1.95	65	0.65
  16	5.0	2.5	9.5	11.1	250	1.24	55	0.55
  25	6.4	2.5	10.8	12.7	330	0.795	45	0.45
  35	7.7	2.5	12.0	14.1	430	0.565	40	0.4
  50	9.2	2.5	13.4	15.7	570	0.393	35	0.35
  70	11.0	2.5	15.1	17.7	760	0.277	30	0.3
  95	12.5	2.7	16.9	19.8	980	0.210	30	0.3
  120	14.2	2.7	18.5	21.7	1210	0.164	25	0.25
  150	15.8	2.7	20.0	23.4	1500	0.132	20	0.2
  185	17.5	2.7	21.6	25.3	1800	0.1080	20	0.2
  240	20.1	2.7	24.1	28.2	2360	0.0817	20	0.2
  300	22.5	2.7	26.3	30.8	2840	0.0654	15	0.15
  400	25.8	2.9	29.8	34.9	3800	0.0495	15	0.15

PRODUCTION LINE  AND TEST EQUIPMENT